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  Most efficient photovoltaic cells-world record set by Mitsubishi Electric

[March 20] Tokyo, Japan--Mitsubishi Electric had developed a 150-millimeter square multi-crystalline silicon solar cell boasting a photoelectric conversion efficiency rate of 18.6 per cent, and set the world record for most efficient photovoltaic cells.
   Photo: LEFT-Newly developed PV cell:Lower reflection and crystal grains can hardly be seen; RIGHT-Current PV cell:Higher reflection and crystal grains can clearly be seen. (enlarge photo)

     The new cell exploits a honeycomb textured structure to reduce light reflectivity on the surface of the cell and increase efficiency.

   Such honeycomb structures have long been touted by solar cell experts as a means of improving efficiency, but Mitsubishi claims to be the first to have developed a way of applying the technology to a mass production line through a new fabrication process combining laser patterning and wet etching.

    Mitsubishi Electric President and CEO Setsuhiro Shimomura said that the new cells were also more efficient in shaded conditions, making them better suited for use on household roofs.

   The company claims to have also improved the cell's power generation efficiency through the use of a new shallow, lightly doped emitter that increases light gain.

   The announcement came as the company also pledged to invest 7bn yen (£35m) as part of its plan to increase its annual solar cell and panel production more than threefold over the next four years to 500MW.

   Main Features of the Newly Developed PV Cell
   1) World’s first developed with a low-reflective honeycomb textured structure, with a view to using the technology in next-generation high-efficient PV cells To create highly efficient PV cells, it is necessary to reduce light reflectivity on the surface. While a honeycomb-textured structure5 is recognized as suitable for reducing surface reflectivity, it was a challenge to develop a way to apply this technology in production lines. Mitsubishi Electric has developed the world’s first1 method6 for fabricating a honeycomb structure on the surface of a 150-millimeter square multi-crystalline silicon by combining laser patterning and wet etching.
   2) Reduced emitter loss by optimizing the n-layer in p-n junction Power generation also relies on the amount of light that approaches the p-n junction7. A shallow, lightly doped emitter (n-layer) increases light gain and improves efficiency of power generation.
   3) 25-percent reduced shade loss from front grid electrodes and larger effective electrical output surface area With modified screens and front metal electrodes, Mitsubishi Electric reduced shading loss of front grid electrodes by 25 percent compared to previous cells.

   Future Developments
   Mitsubishi Electric will begin introducing this multi-crystal silicon cell technology into its mass-produced photovoltaic modules by fiscal 2011 (April 1, 2010-March 31, 2011).

   Mitsubishi Electric also aims to increase output of solar power generation systems by combining this technology with its PV inverters, which have the industry’s highest8 energy conversion efficiency rate.

   The company will promote these PV systems worldwide, thus contributing to environmental preservation and achieving a sustainable society. The company plans to make a presentation of this achievement at “The 23rd European Photovoltaic Conference” in September 2008 in Spain.

 
 
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